What We Do
From development to finished products, Gracon Manufacturing is here to support you in producing high-quality injection-molded plastic parts. From low volume production to larger projects, we deliver results and peace of mind at a competitive price.
Cleanroom Injection Molding
At Gracon Manufacturing, we offer cleanroom injection molding and assembly in our ISO Class 7 Cleanroom. We follow strict standard operating procedures (SOPs), including gowning procedures, work instructions, and quality records for cleaning and maintenance. Assembling components within a cleanroom environment offers consistency of quality.
Traditional Injection molding
Our team gives you access to the right equipment to reliably make your parts. From 10-ton to 250-ton presses, our fleet of injection molding machines can make anything from 1 square inch to 1 square foot.
CLEANROOM & WHITE ROOM Assembly
Cleanroom and White Room Assembly
We offer both cleanroom and white room assembly. Our dedicated assembly teams meet customer requirements and support small or large batch projects. We test to customer specifications and use customer designed testing equipment where required.
We care and clean our white room to the same SOP standards as our ISO 7 cleanroom.
ASSEMBLY & PACKAGING
We understand the importance of the design and development of your product. Design impacts quality, reliability, functionality, and manufacturability. In addition, 80% of plastic injection molded parts’ cost is determined by design.
If you are ready for product development, our team will assist and make recommendations for your designs and materials to reduce production and secondary service costs.
Our Product Development Services include:
Prototyping is a critical part of the design and development process. We leverage 3D additive manufacturing to expedite this process and reduce costs. After design drawings are approved, we create physical prototypes to physically test and evaluate the design concept from a fit, form, and function standpoint and make sure everything works as intended.
Our rapid prototyping can accelerate your time-to-market and avoid unnecessary costs and delays in production. The complexity of your part, the surface quality, quantity needed, and time or costs restraints are all considered when designing and testing a prototype before going to market.
We leverage 3D additive manufacturing to expedite the process and reduce costs for molding prototypes. We evaluate program requirements and timelines, allowing us manufacturing options from the use of custom 3d printed and aluminum insert plates along with standard base and top plates through full-hardened steel tooling to accommodate your medical or rapid prototyping goals.
When you are ready to transition to production, our network of highly skilled mold makers has the knowledge, experience, and equipment to produce and maintain molds across classifications. We partner with our customers to streamline the development process and allow you to be only as involved as you need or want to be.
How We Work
Our process begins with understanding your needs. This includes all quality requirements, documentation, and support with any regulatory responsibilities. We have a proven record of meeting these expectations and quickly adapting when needs or conditions change.
Whether our team is helping you transform an idea into a reality or transferring a tool to our production facility, your needs guide our path forward.
- Final selection of pre-qualified suppliers
- Secondary suppliers will be used for high-risk/critical
- Continuous improvement efforts to manage cost, quality, delivery, and technology.
- Non-conforming product is replaced free of charge.